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KIEFEL GmbH
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83395 Freilassing
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    1. Kiefel
    2. The Next Generation of the KTR 5.2 Speed Cup-forming System from Kiefel at the K 2019
    请注意此信息只有英文版本
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    The Next Generation of the KTR 5.2 Speed Cup-forming System from Kiefel at the K 2019

    30 Sep 2019

    KTR 5.2 Speed of KIEFEL: Integrated Optimization for more Quality and Efficiency!

    Enhancing production and efficiency - the thermoforming specialists at KIEFEL GmbH, Freilassing, have focused on the continued development of the tried-and-tested cup-forming machines for the KTR 5.2 Speed.

    An integrated approach has allowed Kiefel to succeed in achieving its goals. Christian Stockinger, Head of Engineering & Design at Kiefel Packaging, explains: "The new generation KTR 5.2 Speed excels with higher output, lower energy consumption, and shines with robust machine design and intuitive user guidance. Despite achieving a significant increase in performance, we have not had to increase the footprint." Experience the new generation of KTR 5.2 Speed at the Kiefel booth during K 2019, Hall 3, Stand E 90.

    Optimizations along the entire KTR 5.2 Speed cup-forming system ensure considerable performance enhancements and process improvements: Starting with film transport via the heating, forming station, forming air supply, tool cooling, tooling and tool change through to the new stacking system with downstream automated carton packaging.

     

    Forming Station Upgrade

    A sophisticated dimensioning of complete kinematics improves drivetrain rigidity whilst reducing vibration throughout the system. In addition, the new motor-gearbox combination permits up to 50 cycles per minute and increases the punching force to 400 kN. The new backlash-free upper yoke adjustment rounds off the new robust forming station. The enlargement of the usable forming surface results in an increase in the number of cavities in the tool; Optimized rapid tool change reduces downtime.

    Flow-optimized forming air lines fill the cavities consistently and reduce the filling time by 25 percent and the venting time by 30 percent.

     

    Focus on Efficiency

    A long heater ensures a precision heat distribution, perfect for PP and multilayer films. The result is highest product performance: high-transparent PP cups and an optimized material distribution.

    The nominal heating capacity has been reduced by about 15 percent whilst maintaining the heat input. Stockinger explains how this was achieved: "In order to optimize the heat output, we have reduced the distance between the heating elements and the film, insulated the heating elements even better and improved the temperature and process control."

    The new tool cooling system is fully automatic and sensor-controlled, reducing energy losses. This innovation also has a positive effect on tool life and product quality. The KTR 5.2 Speed utilizes two separate cooling circuits for the upper and lower tool and an extended sensor system for optimum control. Two high-pressure pumps and mixer valves supply the two circuits with cooling water; the integrated temperature control ensures optimal tool protection. Start automation is sensor-controlled, completely preventing overshooting of the lower tool.

     

    Innovative Film Conveyor

    The new, gentle film guide avoids scratches, particles on the film and the loss of contact heat. The threading of the film is greatly improved thanks to excellent ergonomics and the new geometry at the infeed table. Start automation prevents cold film from spreading. The linear guides ensure optimum film spreading, strain relief is provided by separable movements, manual height adjustment and position control are handled by the initiator. Spreading increases before the forming station. The system also works robustly in case of film shrinkage. New lubrication points for tabs and chains as well as the continuous lubrication of the chains prevent the lubricant from reaching the film. The new film transport system ensures food safety whilst optimizing film orientation and product quality.

     

    New Stacking with a Uniform Design

    The SPEEDSTACKER is designed to stack a wide variety of plastic articles. It achieves a remarkable increase in maximum article height compared to the previous model. In addition, the system has achieved a significant increase in cycle speed. The focus is on usability: Operation and maintenance of the SPEEDSTACKER are simple; format changes are quick, safe and ergonomic. The compatibility of the SPEEDSTACKER with existing format parts is particularly noteworthy. Control of the entire system KTR 5.2 including the SPEEDSTACKER via only one control panel makes operation even easier. This means that articles are stacked easily, quickly and flexibly.

     

    New Intuitive User Interface KMI2.0

    Simple and intuitive, that is the motto of human interaction with the KTR 5.2 Speed. Pictograms and graphics support the input of machine parameters and aid fault diagnosis and rectification as well. The display shows the entire forming process at a glance, important functions are just a click away. This makes the complete process easy to understand, even for non-experts.

    Kiefel has paved the way to a new level of user-friendliness together with numerous partners. Customer needs were assessed and evaluated with universities, internal and external experts, and further developed to produce a new HMI system.

    In addition to the more technical aspects such as a shorter training period, quick recipe optimization and fast troubleshooting, the user experience played a significant role in the new development. Especially in the age of Industry 4.0, the pleasure of working with high-tech machines should not be neglected.

    Stockinger is completely satisfied with the result of the new development: "Not only have we made a multitude of little improvements, but we can offer our customers genuine innovation. In practice, this means more output for the customer in combination with lower resource consumption.

    ALTTEXT
    Nächste Generation der Becherformanlage SPEEDFORMER KTR 5.2 Speed
    ALTTEXT
    Thermoformen Verpackung - Besprechung

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    KTR 5.2 Speed PT.pdf

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    More News

    News & information from Kiefel

    18 Mar 2025

    Kiefel Employee Sven Engelmann Awarded the Prestigious SPE President’s Cup

    Award for over 20 years of commitment, including leadership roles and promoting transatlantic partnership in the thermoforming industry. Award ceremony at SPE ANTEC® 2025 in Philadelphia
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    10 Mar 2025

    Kiefel invests in the future

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    07 Feb 2025

    Join us at the Kiefel Packaging Dialogue Day APAC 2025!

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    19 Nov 2024

    Kiefel strengthens its global market focus with its strategy for the future

    Kiefel GmbH, a market leading company for thermoforming and joining technology and member of the Brückner Group, is consistently pursuing its structural reorientation for the long-term strengthening of its global competitiveness.
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    06 Nov 2024

    New SPEEDFORMER KTR 6.2 - up to 50 % higher output with the same footprint & quality

    The new tilting machine SPEEDFORMER KTR 6.2 SPEED for the mass production of polymer cups and coffee capsules - this technology solution provides higher productivity and production versatility while offering 10% energy savings due to optimized...
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    05 Nov 2024

    Kiefel is optimizing its product portfolio and expanding its efficient system business

    Kiefel GmbH, a market leading company for thermoforming and joining technology and member of the Brückner Group, is announcing a structural reorientation and therefore an accompanying consolidation of its sites. 
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    19 Sep 2024

    Sustainability report paves the way for a successful future

    The Brückner Group has published its latest sustainability report. The voluntary report provides a comprehensive overview of environmental, social and governance (ESG) activities in the 2023 fiscal year.
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    02 Sep 2024

    Kiefel the innovation leader under new management: Matt Sieverding becomes CEO

    Kiefel GmbH, a market-leading company for thermoforming and joining technology and a member of the Brückner Group, is undergoing a change in management: Matthias Sieverding, previously CEO/President of the Brückner Group’s USA platform company,...
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    13 May 2024

    2024中国国际橡塑展上的创新与成功

    成千上万的观众、全新自动化解决方案的成功演示以及多场签约仪式的举行,标志着我们参加了亚洲最大的塑料与橡胶贸易展览会--2024 中国国际橡塑展。
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    07 Mar 2024

    First Packaging Dialogue Day Asia-Pacific: successful event with Kiefel's turnkey solutions

    In a groundbreaking event, Kiefel, turnkey solution provider in the Asia-Pacific region, recently hosted the first-ever Packaging Dialogue Day at the new Brueckner Group Asia-Pacific facility in Rayong, Thailand.
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