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    Stacking & Automation intelligent & innovative
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    1. Kiefel
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    3. Stacking & Automation
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    Stacking & Automation Solutions

    for tilting machines

    We provide you with the right stacking & automation solutions for your SPEEDFORMER KTR, from stacking solutions such as the SPEEDSTACKER or the Pick-Up Stacker to intelligent automation such as the Modular Cup Packer (MCP), the RIMMROLLER or the Vertipacker.

    Stacking

    SPEEDSTACKER for 2nd generation KTR

    SPEEDSTACKER

    The SPEEDSTACKER impresses with fully automatic stacking and packaging. It sets new standards in user-friendliness thanks to innovative technology - the SPEEDSTACKER brings the fastest ergonomic format change and guarantees absolute performance and top quality.

    Benefits:

    • Max. Speed & Performance for your production: Optimized movements and drives for the reliable transport of products - Packaging into boxes possible.
    • Fast and easy change of format parts: Intelligent systems for efficient and ergonomic format change with improved accessibility to reduce changeover time
    • Optimized product transfer: Processing of real-time signals for guaranteed maximum cycle times and smooth machine movements

    Technial Highlights:

    Max. cycles/stacks

    50 per min./25 per min.
    Product dimensions Ø 37 - 150 mm
    (non round products on request)
    Product height 25 – 200 mm
    Stack length 500 - 780 mm
    Box dimensions min. 500 x 340 x 210 mm (hxwxd)
    max. 800 x 800 x 600 mm (hxwxd)
    Min. stacking area 520 x 300 mm
    Max. stacking area 815 x 550 mm
    Format changeover time < 1 hour
    Tool configuration G / W / H

     

    SPEEDSTACKER COMPACT

    The SPEEDSTACKER compact combines the advantages of the SPEEDSTACKER with an integrated carton filling solution. It features fully automatic carton filling and optional return conveyor for filled cartons on the operator side. With its modular design, it can be perfectly adapted to all requirements and pack up to 30 cup stacks per minute - hygienically and efficiently.

    Download:

    • Flyer SPEEDSTACKER
    SPEEDSTACKER compact

    Pick-up Stacker for 1st generation KTR

    PICK-UP-STACKER (PUS)

    The Pick-up-Stacker (PUS) was developed to perfect the removal times of the products from the thermoforming machine, i.e. to minimize and to optimize the stacking. The Pick-up-Stacker is available for third party machines as well as for 1st generation KTR machines (.1 machines). The PUS automatic additionally features a guided stack removal via the hand packing table.

    Benefits:

    • Particularly fast removal times
    • Allows up to 50 cycles/minute
    • Mandrel-guided removal and stacking
    • Enables processing of very thin-walled cups at high speed and best quality
    • Independent, easy-to-operate control system

     

    PICK-UP-STACKER COMPACT

    The Pick-up-Stacker compact combines the advantages of the PUS with an integrated carton filling solution. It features fully automatic carton filling and return conveyor for filled cartons on the operator side. With its modular design, it can be perfectly adapted to all requirements and pack up to 30 cup stacks per minute hygienically and efficiently.

    Thermoforming Stacking solution - Pick-up Stacker

    Automation

    Sleeving - efficient & hygienic with the Vertipacker

    Vertisleever

    The Vertisleever enables effective, simple and fast sleeving / packaging of cup stacks into sleeves. It can handle up to 20 stacks per minute at minimum footprint. Its flexible design makes it easy to adapt and maintain to various materials.

    Benefits:

    • Easy access to the film rolls at ergonomic height & simple exchange of the rolls
    • Compact and flexible to adapt to new requirements
    • Compliance with hygiene standards through automated sleeving
    • Flexible use with new and existing machines also from other manufacturers
    • Everything from a single source from the turnkey supplier

    Technical Highlights:

    Stacks max 20 stacks/min
    Stack length 350 - 650 mm
    Film length max.  800 mm
    Film thickness 0.017 - 0.024 mm
    Material LD-PE (other materials on demand)

     

    Automation - Vertipacker

    Packing - highly automated & flexible with the Modular Cup Packer & Vertipacker

    Modular Cup Packer - master of horizontal packing

    Thanks to its modular design, the MCP adapts perfectly to all requirements and packs up to 30 cup stacks per minute - hygienically and efficiently.

    At the same time, the MCP is so versatile that it is not only used in thermoforming lines, but can also be easily integrated into injection molding and printing lines.
     

    Benefits:

    • Highly customizable due to modular structur
    • Fast product change due to less format parts
    • Speed & Performance: Optimized servo drives and movements for reliable transfer of products
    • Flexible & sophisticated design: Various packing patterns and flexibility on different carton formats
    • Hygienic & ergonomic production: No risk of product contamination and support of healthy work posture

    Technische Highlights:

    Stacks max. up to 30 stacks/min
    Article diameter 50 - 150 mm
    Article height 25 - 190 mm
    Stack length 500 - 780 mm
    Box dimensions Min. 500 x 340 x 210 mm (lxwxh)
    Max. 800 x 800 x 600 mm (lxwxh)

     

    Automation - Modular Cup Packer

    Vertical packaging on minimal footprint

    The Vertipacker enables effective, simple and fast packing of cup stacks into boxes.

    Automation - Vertipacker

    Print & Pack - printing machines and Modular Cup Packer / Vertipacker

    Plug & Play for printin machines

    You have printed drinking cups and now want to package them automatically (and no longer manually). Are you looking for fully automatic packaging solutions? Kiefel has the perfect solution, tailored precisely to your requirements.

    Our solutions:

    • We have a proven solution for many years, e.g. the MCP and the Vertipacker.
    • This makes it possible to pack horizontally or vertically without any problems.
    • Via plug and play optimally combined with the printing presses of common manufacturers, e.g. Polytype, Van Dam Printing, Omso

    Benefits:

    • Different variations of packing patterns possible
    • Reduction of personnel costs and higher productivity
    • Hygienic and ergonomic production
    • Packaging possible with one MCP or Vertipacker in combination two presses
    • Easily adaptable to different machine types

    See also our Modular Cup Packer and Vertipacker machines.

    Rimrolling - perfect rim & perfect drinking pleasure

    RIMROLLER

    The highly flexible RIMROLLER stands for absolute drinking pleasure from cups produced on the SPEEDFORMER KTR series. The RIMROLLER - also called "flanging station" - refines and perfects a round, smooth and secure rim of any cup.

    Benefits:

    The Rimroller ensures a robust, precise, simple and safe operation by:

    • one drive for all 3 screw drive shafts 
    • 4 individually adjustable heating zones
    • rails for lift trucks
    • mobility of the safety housing and the format cassette for quick, easy & safe product changeover

    Technical Highlights:

    Article diameter 50 - 120 mm
    Screw diameter 76 mm (cup diameter 50 - 90 mm)
    86 mm (cup diameter 70 - 120 mm)
    Material PET, PP
    Performance upt to 2,000 cups/min
    Output max. 1,000 articles/min (1-gear screw)
    2,000 articles/min (2-gear screw)

    Download:

    • Flyer RIMROLLER

    Everything from one single source

    The Next Generation of the SPEEDFORMER KTR 5.2 Speed Cupforming System

    SPEEDFORMER KTR

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    Upstream & Downstream

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    Thermoforming Packaging - Tools

    Tilting Tools

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    Products & Applications

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    Kiefel Driving Digital – KMI 2.0

    Intuitive machine operation

    Dive into the world of thermoforming 2.0 with the new machine interface generation KMI 2.0! The intuitive machine operation simplifies your thermoforming processes and supports you in many ways:

    • short training time
    • fast recipe optimization
    • fast error handling
    • guided maintenance system
    Find out more
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